are you doing this in photoshop or something? if you're starting with a selection form their original image, make sure you have "anti-aliasing" turned on.
well, i'm assuming that you're making a selection from the original and then filling it with a color? correct? make sure the selection is set to anti-alias. if that doesn't work, do a very slight blur, 2 pixel maybe, before you do the effects.
but then, exactly when is the aliased edge showing up?
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